Golden Dragon Advertising ClothRepresented by Hubei Jinlong Group, through technological research and development, process innovation, and industrial chain integration, it has successfully broken through the technical bottleneck of ultra wide production and become a leading global producer of ultra wide industrial fabrics. Its core strategy for responding to ultra wide demand is as follows:
1、 Independently developed ultra wide production line, breaking through physical limits
1. The widest production line in the world
Hubei Jinlong Group spent 120 million yuan and spent three years developing a 6-meter wide non splicing tarpaulin production line, becoming one of the widest industrial fabric manufacturers in the world. This production line achieves ultra wide width production through the following technological breakthroughs:
Equipment widening: The core equipment such as weaving machines and fabrics are fully widened to solve the problem of traditional equipment being unable to carry ultra wide materials.
Process optimization: Overcome difficulties such as uniform color, balanced tension, and stable tension coefficient to ensure that ultra wide materials do not deform or break during winding and transportation.
Coating treatment: The knife scraping coating process is used to form a dense protective layer on the surface of the material, improving its waterproof, wear-resistant, UV resistant and other properties.
2. No splicing design
Traditional wide tarpaulins need to be spliced to cover large equipment or vehicles, but the seams are prone to water leakage and welding detachment. Golden Dragon advertising fabric uses a one-step molding process to cover standard freight vehicles with a single piece of material, eliminating hidden seam hazards and improving overall durability.
The non splicing design also simplifies the installation process, reduces labor costs, and meets the needs of industries such as logistics and warehousing for efficient and reliable transportation equipment.
2、 Innovation in materials and structures to enhance ultra wide width performance
1. High strength substrate
High density polyester/nylon fiber base cloth is adopted, and the tensile strength is increased by more than 30% after special knitting process, which can withstand the test of extreme weather (such as rainstorm, gale and snowstorm).
The surface of the substrate is densified to prevent moisture infiltration and ensure that the material does not mold during long-term use in humid environments.
2. Multi functional coating technology
Waterproof coating: By using PVC/TPU multi-layer composite technology, a dense waterproof film is formed, and the waterproof level meets international standards.
UV resistant coating: Apply inorganic nano coating on the surface of the base fabric, reflecting or absorbing more than 95% of UVA and UVB, extending the outdoor service life of the material.
Fireproof and flame retardant coating: Adding flame retardants to make the material meet B1 level fire protection standards and reduce the risk of fire during transportation.
Antibacterial and anti mold coating: suitable for the transportation of goods with high hygiene requirements, such as food and medicine, to inhibit bacterial growth and ensure the safety of goods.
3、 Control the entire industry chain to ensure ultra wide width quality
1. Source control
Sample and inspect each batch of raw materials to ensure compliance with production requirements. For example, the purity of PVC resin and the strength of polyester fibers need to reach industry-leading levels.
2. Process control
Multiple checkpoints are set up during the production process, including initial inspection, patrol inspection, finished product inspection, and factory inspection, to ensure that each roll of material meets quality standards.
Introduce a digital management system to monitor production data in real-time, such as tension coefficient and coating thickness, to achieve refined production.
3. Customized services
Provide personalized customization services based on customer needs, including color, specifications, thickness, and weight. For example, white side curtains can be digitally printed or screen printed to help businesses create mobile advertising platforms.
Endow materials with special properties such as environmental protection, UV resistance, flame retardancy, mold and antibacterial properties, anti-static properties, etc., to meet the special needs of different industries.
4、 Expanding application scenarios and verifying the value of ultra wide width
1. Logistics and transportation field
Jinlong ultra wide tarpaulin is widely used in tarpaulins for trucks, cars and other transportation vehicles. It covers standard freight vehicles without splicing, improving loading and unloading efficiency and reducing transportation costs.
In scenarios such as railway freight car tarpaulins, freight tarpaulin tents, and flexible carriages, the ultra wide design simplifies the installation process and reduces maintenance costs.
2. Industrial and Agricultural Fields
It is used for outdoor dock covering, canopy tarpaulin, breeding pool tarpaulin, etc., to resist the invasion of bad weather (such as rainstorm, gale, blizzard), and protect the safety of equipment and goods.
In scenarios such as dust container bags and inflatable mobile tents, ultra wide materials enhance sealing and stability, meeting industrial production needs.
3. Emergency and rescue field
The Jinlong Group's emergency rescue product research and intelligent manufacturing project, with an investment of 2 billion yuan, promotes the application of ultra wide canvas in disaster relief and epidemic prevention tents. Its rapid inflation, wind resistance, and waterproof performance provide reliable support for emergency rescue.
